We offer design and manufacturing services for plastic injection molds.
Many years of experience, innovative approaches, highly qualified specialists, and our own production facilities allow us to thoroughly process the client's technical requirements, develop part drawings, and manufacture high-precision molds. (Photos of our molds)
Comprehensive Approach to Mold Manufacturing
Mold Design from Scratch
- Use of modern CAD/CAE systems for 3D modeling;
- Molding process simulation (Moldflow, SolidWorks Plastics) considering materials and wall thicknesses;
- Optimization of part geometry for injection molding technology;
- Analysis of parting lines, venting systems, and possible thermal defects.
Mold Manufacturing on Our Own Equipment
- Metalworking on CNC machines;
- High-precision EDM (Electrical Discharge Machining);
- Hardening and polishing of surfaces to achieve the required product quality;
- Installation and balancing of hot runner systems.
Plastic Product Molding: From Mold to Finished Part
We support the customer at all stages of production — from mold creation to plastic product molding on our own injection molding machines. Integration of the mold with subsequent serial production directly at our site is possible.
Technological Features of Our Approach
Engineering Expertise
- Comprehensive analysis of product manufacturability;
- Shrinkage and geometric stability calculation after cooling;
- Optimization of runner, parting, and cooling element locations;
- Molding cycle calculation and mold life assessment.
WadimPlast Hot Runner Systems
- Ensure uniform filling of all mold cavities;
- Enable perfect molding of thin-walled products;
- Reduce flash and internal stresses;
- Increase mold life and reduce defects.
In our designs, we use WadimPlast hot runner systems, which ensure even mold filling and help avoid defects. The manufacturer provides support, service, and after-sales maintenance.
Mold Design According to Production Needs
We manufacture:
- Injection molds for plastics;
- Compression molds for rubber-technical materials;
- Thermoforming molds for sheet polymers;
- Blow molding forms for products;
- Thermoforming molds for films and sheets;
Extended Capabilities for Engineering and R&D Tasks
Prototyping and Small Batch Production
- Molds for small batches up to 10,000 products/month;
- Suitable for the medical devices, home appliances, and packaging markets.
- Molds for R&D developments for market testing.
Industrial Design and Production Preparation
- Professional engineering consulting;
- Preparation of a complete documentation package (drawings and 3D models) for product launch into series production;
- Manufacturing of pilot batches with functional testing.
Additionally, we provide related services in industrial design and production preparation:
- Injection molding process analysis to optimize runner and channel layout, prevent short shots and flash;
- Strength, thermal load, hydrodynamics, and deformation calculations for the mold;
- Preparation of custom drawings — 2D/3D documentation for mold or pilot batch manufacturing;
- Manufacturing molds for small batches (up to 10,000 products/month) — relevant for prototyping and launching new products;
Why Choose Us for Mold Design
- Production audit of the technical specification before launch;
- High-quality plastic molding analytics;
- Partnership terms for long-term projects;
- Warranty for the manufactured mold — from 100,000 to 1,000,000 cycles, depending on the mold type.
Mold design and manufacturing is not just a service, but a part of the technological chain that we provide turnkey. We are ready to implement both standard and high-precision technical products.
